Manufacturing Management Process.

The production process is carried out in order of production instruction input, material input, production warehousing, material return, material transfer, etc.

· Multistage BOM Structure  

  Unlimited BOM code and version available Supports up 

  to 16 BOM levels

· Kanban System  

  To support timely development, production warehousing 

  is created at once. 

· Backflush

  If production time is short, material input and finished 

  product warehousing are generated at once

Manufacturing  Management 

: M/O

(Manufacturing Order)

ㅡ

​Enter a manufacturing order to provide real-time 

progress information step by step. ​

· Production Instruction Status 

· New / Approved / Confirmed / Pending / Closing 

· Provide real-time information on the progress of each 

  stage of production 

· By stage of production progress 

· Supply Monitoring

· Material Defect Management

· Generate a sales order as a production instruction 

· Generating multiple production instructions

Sage 300 BOM ( Bills of Material ) Management.

This is a list of all raw material unit prices and items that consist 

of representing the specifications of the raw materials. 

· Provide reference information (Production area / 

  Production facility / Calendar / Warehouse...) 

· Multiple operation standard code and version support 

  by parent item 

· Material specification management 

· Item status management (development/approval/

  pending/discontinuation)

· Management of arithmetic items

· Design change management

· Specifications BOM

· Engineering BOM

Title: Sage 300 Master Production Schedule (MPS) and Material Requirements Planning (MRP)

Purpose:

1. To establish a comprehensive plan for what products to produce, when, and in what quantities over a specific period, considering sales forecasts, customer orders, and inventory levels. 🗓️🏭

2. To set achievable production targets and determine production priorities, taking into account the company's production capacity and resource constraints (equipment, labor, etc.). ⚖️🎯

3. To provide a stable and consistent production plan that serves as the basis for subsequent planning activities such as Material Requirements Planning (MRP) and Capacity Requirements Planning (CRP). 🗺️➡️

​Effects:​

1. Ensures production plan stability, minimizing sudden changes and reducing chaos on the shop floor, thereby improving productivity. ✅😌

2. Optimizes the balance between supply and demand, preventing overproduction or stockouts, and improving customer on-time delivery rates. 💯📦

3. Efficiently allocates and utilizes overall company resources (materials, equipment, labor), leading to reduced production costs. 💰⚙️

Sage 300 Production  Serial / LOT Tracking 

Description of the basic functionality of the production lot process.

Sage 300 Q/C (Quality control)

Description of basic functions and configurations for quality control.

· Define inspection items for each experiment of raw materials, 

  semi-finished products, and finished products, and the system 

  automatically transfers inventory when subject to inspection   (e.g. warehousing warehouse, inspection warehouse)  

· Define formatting for test result values and apply validation Buy, 

  produce, ship, Support quality checks for processes in inventory 

· Support for tracking status values for items under inspection

· Support for entering inspection results for LOT target items

Sage 300 P/O (Purchase  Order)Entry

It supports functions such as purchase request, purchase order, purchase receipt, purchase return, increase invoice, decrease invoice, and purchase order copy. 

· Estimated arrival date, incidental cost management, order quantity, 

  not received quantity, input person

· Email and print purchase orders 

· Support for tracking status values for items under inspection 

· Multiple warehousing cases are collected for a single source 

  of purchase and issued as a single invoice 

· Allocate incidental costs to incoming items 

· Purchase request / Purchase order /  Receiving schedule

Sage 300  I/C (Inventory Control)

Inventory Control can manage warehousing, internal use, inventory adjustment, inventory transfer, assembly, and disassembly. 

· Set various inventory units

· Standard cost, first-in-first-out method, second-in-first-out 

  method, moving average method

· Assembly (BOM) & Kit (KIT) Management

· Easy to update on new price changes

· Set automatic re-order timing for each item, create 

  automatic order sheet

· Item code digits can be divided into a total of 24 digits and 

  12 digits hyphen.

Sage 300 O/E ( Order Entry )

Sales management functions include entering sales orders, forwarding, invoicing, deducting & increasing invoices, and copying orders. 

· Sales order and forwarding can be processed at once

· Easy to modify orders before shipping processing 

· Create Quotes or Create Orders with Easy Copy 

· Real-time inventory status check by warehouse when 

  entering sales order

· Ability to check credit limits by customer when entering a 

  sales order

· According to the customer's currency standard, the currency 

  amount of the order is automatically converted into won and 

  then automatically divided.

· It is easy to return and handle damaged items.

Sage 300 G/L ( General Ledger )

General Ledger transactions handle batch lists, statement generation, batch biography, and so on. 

· Accounting account codes are supported up to 45 digits 

· Subsidiary-Mother & Headquarters-Branch Consolidated 

  Financial Statements Support 

· Support for a wide range of transactional currencies worldwide 

· Using 10 segment codes (tracking by department, location, 

  and production line) 

· Track initial slip identification (drilldown) 

· Standard input, repeated input, automatic distribution input, 

  predefined

· Enter distribution as a percentage/amount Four automatic 

  journal entries 

· Provides import/export capabilities for each module